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[ 01 ]250 EVO I//[ 02 ]250 E EVO I//[ 03 ]250 EVO II//[ 04 ]250 E EVO II//

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[ 01 ]350 EVO I//[ 02 ]350 E EVO I//[ 03 ]350 EVO II//[ 04 ]350 E EVO II//

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[ 01 ]850//[ 02 ]1000//[ 03 ]1100//

// SUPER HEAVY

[ 01 ]1250 D//[ 02 ]1250 E//

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03NEWS
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Construction & Demolition Recycling

Stop Paying EUR 25-80/t C&D Landfill Fees — Process Concrete, Rebar & Timber in One Pass

The EU generates 350+ Mt of C&D waste annually — the largest waste stream by volume. Mixed C&D containing concrete, wood, metal, and plastics requires a versatile shredding platform that handles multiple fractions without cassette changes. 85% landfill diversion achievable.

How to eliminate high landfill fees for C&D waste under EU regulations?

Construction and demolition waste accounts for 35% of all waste generated in the EU. Only 50-70% is currently recovered. The remaining fraction is landfilled at escalating costs, representing both a regulatory risk and a missed revenue opportunity. Deploying C&D shredders on-site can raise recovery rates above the 70% threshold required by the EU Circular Economy Act.Directive 2008/98/EC on waste (Waste Framework Directive), Article 11

350t

Can one mobile shredder process concrete, rebar, and timber in a single pass?

C&D waste is inherently heterogeneous — concrete slabs, timber, rebar, plastics, and asphalt in a single stream. A single machine that processes all fractions eliminates the need for pre-sorting and reduces handling time by 40-60%. Effective construction and demolition waste recycling demands versatile C&D shredders capable of handling concrete, wood, and metal without cassette swaps.

50%

VERIFIED PROCESSING CHAIN

Mixed C&D Stream
RAW_INPUT_MATERIAL
Mixed C&D Stream
Multi-Fraction Processing
SHREDDING_ACTION
Multi-Fraction Processing
Separated Material Streams
PROCESSED_FRACTION_OUTPUT
Separated Material Streams

Verified Case Studies

COMPATIBLE:Impaktor 250 Evo Ii

C&D Waste Processing — Impaktor 250 EVO II

SHREDDERSCONCRETEDEMOLITION
THROUGHPUT
50ST/H
TCO REDUCTION
32%
PAYBACK
18MO
ROI (5Y)
68%

Industrial Friction

Construction and demolition waste streams present a composite processing challenge: reinforced concrete crushing efficiency depends on the ability to handle rebar-contaminated feedstock without secondary liberation stages. Traditional jaw crushers and impact breakers generate uneven particle-size distributions that fail to meet aggregate-recycling specifications (EN 13242, ASTM C33), forcing operators into costly double-pass screening circuits. Asphalt milling waste introduces additional viscosity complications due to bitumen adhesion, further degrading throughput in conventional crushing trains and increasing operational downtime by 30–40% across seasonal campaigns.

Technical Solution

The Impaktor 250 EVO II twin-shaft shredder delivers mobile crusher for construction waste capability at 50 ST/h sustained throughput. Its asynchronous crushing kinematics employ counter-rotating shaft profiles with differential torque distribution, enabling the machine to fracture rebar-laden concrete through controlled shear propagation rather than blunt impact. The hydrostatic drive system maintains constant shaft speed under variable resistance profiles — from monolithic concrete slabs to mixed rubble — producing uniform 0-3 in fractions in a single pass. This eliminates secondary screening, reduces diesel consumption per processed tonne by 22%, and extends cutter tooth service intervals to 800+ operating hours.

Economic Impact & ROI

Verified 32% total cost of ownership reduction versus jaw-crusher baseline across 12-month operational cycles, driven by single-pass processing, 22% lower fuel burn per tonne, and 800+ hour tooth service intervals. Capital payback in 18 months on a 5-year ROI projection of 68%, factoring in aggregate resale value at $8-12/ST and avoided landfill tipping fees of $34-54/ST across Central European demolition contracts.

Run TCO Model
COMPATIBLE:Impaktor 250 Evo IiPg 90

Mobile Processing Hubs — On-Site Shredding and Baling

SHREDDERSLOGISTICSMOBILE
THROUGHPUT
39ST/H
TCO REDUCTION
38%
PAYBACK
16MO
ROI (5Y)
75%

Industrial Friction

Transporting unshredded waste to centralized processing facilities constitutes 60–80% of total operational cost in distributed waste management networks. Heavy-haul road transport permits add regulatory overhead (€2,000–8,000/permit cycle), delay mobilization response times by 5–15 business days, and create payload inefficiency when transporting low-density bulky waste streams. Fixed-base recycling installations cannot serve distributed generation points — construction sites, remote industrial facilities, and seasonal agricultural processing — cost-effectively, forcing operators to accept $34-88/ST transport premiums that erode processing margins to below breakeven on contracts under 5,000 t/month volume.

Technical Solution

Mobile processing configuration integrating the Impaktor 250 EVO II diesel-mobile shredder and PG-90 automatic horizontal baling press processes waste on-site at 39 ST/h sustained throughput. The Impaktor reduces gross waste volume by 75% through single-pass shredding, while the PG-90 produces high-density bales (992-1,433 lb/m³) that maximize payload utilization on return transport. The integrated mobile system deploys from a single operational hub to serve multiple distributed sites within a 150 km radius, reducing fleet requirements by 40% and eliminating intermediate transfer station handling. Diesel-electric hybrid power options reduce on-site fuel consumption by 25% versus standalone diesel operation.

Economic Impact & ROI

Confirmed 38% TCO reduction through logistics elimination that converts 60–80% transport cost share into processing value. Capital payback in 16 months with 75% projected 5-year ROI — highest in the mobile category. Economic model factors in transport cost savings of $24-54/ST, eliminated transfer station fees of $8-15/ST, and expanded contract capture radius enabling 3.2x increase in addressable market volume from a single operational hub deployment.

Run TCO Model

VERIFIED OPERATIONAL METRICS

MACHINES DEPLOYED
3
SYSTEM ENVELOPE
180t/h
MATERIAL CLASSES
7
REFERENCE GATE FEE (EU C&D Waste Directive avg)
29$/ST
C&D Recovery Target
70.0 %
Cassette Swap Time
4.00 hrs
180 t/h (Verified Maximum) (US Equiv.)
US Equivalent
FIELD OBSERVATION: 198 ST/hr
200 t/h (Peak Test Envelope) (US Equiv.)
US Equivalent
APPLICATION RANGE: 220 ST/hr

ECONOMIC IMPACT CALCULATOR

Financial Overview
OPEN COMPLIANCE HUB FOR VERIFIED TCO MODEL →
38 research reports · Regional gate fee matrix · Interactive financial calculator

CERTIFIED FLEET COMPATIBILITY

Impaktor 1250 D

heavy-duty unit
THROUGHPUT: 180

Throughput verified: constructionWaste.

Matching shaft geometry available.

Heavy-duty power class (continuous industrial duty).

Impaktor 1250 D — // VIEW_MACHINE

IMPAKTOR 250 e-EVO I

electric unit
THROUGHPUT: 80

Throughput verified: constructionWaste.

Matching shaft geometry available.

IMPAKTOR 250 e-EVO I — // VIEW_MACHINE

IMPAKTOR 250 e-EVO II

electric unit
THROUGHPUT: 80

Throughput verified: constructionWaste.

Matching shaft geometry available.

IMPAKTOR 250 e-EVO II — // VIEW_MACHINE
Verified PDF
DOWNLOAD VERIFIED CASE STUDY & SYSTEM SPECIFICATION (PDF)
ax_catalog_impaktor_1250-d-en.pdf · EN
PDF
Expert Context

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Expert Context

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    2026.07.05·TECH_BRIEFING
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    2026.08.05·TECH_BRIEFING
Construction & Demolition Recycling

RECYCLE FULL-STREAM C&D

ENGINEER CONSULTATION DIRECT LINE
SOURCE: SOLUTION_CONSTRUCTION-DEMOLITION | TELEMETRY_VERIFIED
+381644422555info@arjes-impaktor.rs